Quick Start Guide: From Sensor Installation to First Leak Alert
This guide walks through the practical steps of deploying a pipeline leak detection system — from mounting your first pressure sensor to receiving your first automated alert. Whether you're monitoring a district heating network or an oil pipeline, the workflow follows the same pattern.
Prerequisites
Before starting, ensure you have:
- [ ] Platform account with active subscription (Detect tier or higher)
- [ ] At least 2 pressure sensors per pipeline section
- [ ] LoRaWAN gateway within range of sensor locations
- [ ] Network server configured (ChirpStack or similar)
- [ ] Pipeline data: length, diameter, wall thickness, fluid type
Step 1: Register Your Pipeline
In the platform dashboard, navigate to Pipelines → Add Pipeline and enter:
- Pipeline name and identifier
- Physical parameters: length (m), inner diameter (mm), wall thickness (mm)
- Material: steel, HDPE, cast iron, copper
- Fluid type: water, oil, gas, heating fluid
- Operating conditions: nominal pressure (bar), temperature (°C)
The system automatically calculates the expected wave speed using the Korteweg equation. This value calibrates the NPW detection algorithm.
Step 2: Define Pipeline Geometry
For accurate leak localization, the system needs to know where your sensors are relative to pipeline features:
- Go to Pipeline → Map Editor
- Draw the pipeline route on the map (click nodes along the path)
- Mark elevation changes — these affect static pressure readings
- Note branches, tees, and dead ends (wave reflections)
Step 3: Register and Install Sensors
Hardware Installation
Mount pressure sensors at predetermined locations along the pipeline:
- Mounting: On existing tapping points, drain valves, or dedicated connections
- Orientation: Transmitter above the tapping point (prevents air traps)
- Protection: Weatherproof enclosure rated for outdoor conditions
- Power: Battery (5-10 year life) or solar for remote locations
Platform Registration
For each sensor:
- Navigate to Sensors → Add Sensor
- Enter the DevEUI (printed on sensor label or commissioning sheet)
- Select sensor type (pressure, temperature, flow)
- Set pipeline assignment and position (distance from pipeline start in meters)
- Configure alert threshold (recommended: 0.5 bar for heating, 1.0 bar for oil)
Step 4: Verify Data Flow
Once sensors are powered on and registered:
- Check Dashboard → Real-time view for incoming readings
- Verify each sensor shows reasonable values (compare with manual gauge if available)
- Confirm update interval matches configuration (default: 10 seconds)
- Look for any sensors showing "offline" status — troubleshoot radio connectivity
Troubleshooting Connectivity
If a sensor isn't reporting:
- Verify LoRaWAN gateway is online and within range
- Check DevEUI matches between physical device and platform registration
- Confirm the device activation method (OTAA vs ABP) matches network server config
- Test with sensor closer to gateway to rule out range issues
Step 5: Configure Detection Parameters
Navigate to Pipeline → Detection Settings:
- Wave speed: Auto-calculated from pipeline parameters; override only if measured in field
- Detection sensitivity: Start at "Normal" — reduce to "High" only after initial tuning period
- Minimum event duration: 2 seconds (filters out transient noise)
- Confirmation window: 30 seconds (time to wait for wave arrival at second sensor)
Recommended Initial Settings
| Parameter | District Heating | Oil Pipeline | Water Supply |
|---|---|---|---|
| Sensitivity | Normal | Normal | Normal |
| Min. pressure drop | 0.3 bar | 0.5 bar | 0.2 bar |
| Event duration | 2 sec | 3 sec | 2 sec |
| Alert delay | 30 sec | 60 sec | 30 sec |
Step 6: Set Up Alerts
Configure notification channels in Settings → Alerts:
- Dashboard: Always active — shows real-time events on map
- Email: Add on-call engineer addresses
- Telegram: Connect bot for instant mobile notifications
- SMS: Configure for critical-priority events only (cost per message)
Alert Hierarchy
- Critical (confirmed leak): All channels immediately
- Warning (suspected anomaly): Dashboard + Telegram
- Info (sensor offline, battery low): Email daily digest
Step 7: Run a Detection Test
Before relying on the system, validate it detects a controlled event:
- Coordinate with operations team
- Open a drain valve briefly (2-3 seconds) at a known location
- Observe: system should detect the pressure drop within 5-15 seconds
- Verify: localization should indicate position near the drain valve (±200 m)
- Document: save the test event for baseline comparison
If the system doesn't detect the test:
- Increase sensitivity
- Check sensor sampling rate (must be ≥10 Hz for NPW)
- Verify wave speed calibration
- Ensure drain valve creates sufficient pressure change (>0.2 bar)
Step 8: Go Live
Once validation passes:
- Set system to Production mode (enables external notifications)
- Brief operations team on alert workflow
- Define response procedures for each alert priority
- Schedule weekly review of events for first month (tune thresholds)
Ongoing Operations
- Monthly: Review detection log, adjust thresholds if false alarm rate too high/low
- Quarterly: Recalibrate wave speed if temperature changes significantly
- Annually: Sensor battery check, firmware updates, system health audit
*Need help with deployment planning? Our support team provides remote assistance for sensor placement optimization and system commissioning.*